Massachusetts 2nd Class Fireman's Practice Exam

Damage by spalling refers to which part of a boiler?

1. Tubes

2. Steam drum

3. Refractory

4. Superheater

The correct answer is: Refractory

Damage by spalling specifically refers to the failure or degradation of the refractory material used in a boiler. Refractory is designed to withstand high temperatures and protect the underlying structure of the boiler. Over time, if the refractory is subjected to conditions such as thermal cycling, moisture ingress, or rapid temperature changes, it can become weakened, resulting in pieces of the material breaking away or "spalling." This not only compromises the efficiency of the boiler but can also expose other components to damage and increase maintenance costs. The other options—tubes, steam drum, and superheater—pertain to different parts of the boiler system. While they can certainly experience their own forms of wear and damage, spalling is specifically associated with the refractory material due to its high-temperature protective role. Understanding this distinction is important for effective maintenance practices and ensuring the longevity and safety of boiler operations.